Deep Capabilities Across the Full Lifecycle

From concept to production and operational stability — we deliver engineering, manufacturing, supply chain, and quality expertise that survives contact with reality.

Experience That Delivers Outcomes

We don't provide recommendations. We embed directly into your organization, take ownership of defined problems, and deliver working systems. Our capabilities span the entire engineering and manufacturing value chain.

Engineering & Product Design

End-to-end product development from concept through validated design.

We deliver real engineering competence across the full V-Model — from architecture and detailed design through DFMA optimization and hardware-software integration.

Core Competencies

  • Concept to architecture to detailed design
  • Design for Manufacture & Assembly (DFMA)
  • Mechanical systems engineering
  • Electrical systems & architecture
  • Embedded software & firmware
  • Hardware-software integration
  • CNC machining & injection moulding expertise

Core Competencies

  • Supplier identification, vetting, and down-selection
  • RFQ construction and evaluation
  • Supplier audits and capability assessment
  • Supplier quality system implementation
  • Manufacturing process development
  • Value stream mapping and optimization
  • Packaging and logistics planning

Supply Chain & Supplier Development

Building reliable, scalable supply chains aligned to your product and business model.

We understand cost, risk, and scalability trade-offs. From supplier discovery through quality integration and process maturity — we develop supply chains that deliver.

Quality Systems & Compliance

Establishing robust, audit-ready quality systems that scale with your business.

Deep expertise in APQP, PPAP, automotive and defence quality frameworks. We design internal systems, integrate supplier quality, and leverage AI tools for workflow optimization and documentation control.

Core Competencies

  • Internal quality system design
  • Supplier quality integration
  • APQP and PPAP implementation
  • Process controls and inspection planning
  • Non-conformance management
  • KPI tracking and audit readiness
  • AI-enhanced quality workflows

Core Competencies

  • Product testing strategy development
  • Design verification vs production validation
  • Process validation and capability studies
  • Evidence-based decision frameworks
  • Test plan creation and execution
  • Alignment with regulated development standards

Testing, Validation & Verification

Systematic validation to ensure products work as intended before production scale.

We establish testing strategies that balance speed, cost, and risk — ensuring evidence-based confidence aligned with automotive, defence, and regulated manufacturing expectations.

Production & Process Design

Designing efficient, scalable production systems optimized for your product and volume requirements.

Real factory experience. We design production lines, plan capital expenditure, eliminate bottlenecks, and optimize through KPI-driven continuous improvement.

Core Competencies

  • Production line design and layout
  • Production process value stream mapping
  • Capital equipment planning and budgeting
  • Manufacturing readiness assessment
  • Traceability planning and implementation
  • Capacity planning and bottleneck elimination
  • KPI-driven optimization

Crisis & Design Issue Resolution

When things go wrong, we step in and stabilize.

Late-stage design failures. Supplier collapse. Production stoppages. Quality escapes. These moments demand calm, decisive, experienced response.

What We Resolve

  • Late-stage design failures and rapid redesign
  • Supplier or quality breakdowns
  • Production ramp-up failures
  • Compliance blockers and audit findings
  • Supply chain disruption management

Our Approach

  • 4-stage process: Contain → Root Cause → Resolve → Sustain
  • Calm, controlled, experienced under pressure
  • Fact-based root cause analysis
  • Clear accountability and communication
  • Sustainable fixes, not temporary patches

Ready to apply deep experience to your challenge?

Let's define the problem and explore how Open Enterprise can take ownership.

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