Engineering & Product Design

End-to-end product development from concept through validated design. We deliver real engineering competence across mechanical, electrical, embedded software, and integrated systems.

Real Engineering Competence

We don't just draw concepts — we design products that survive contact with manufacturing, regulation, and reality.

Our approach follows the engineering V-Model, ensuring every design decision is validated, manufacturable, and aligned to your cost, timeline, and quality requirements.

Our Experience Includes

  • CNC machining and precision parts
  • Injection moulding and tooling
  • Sheet metal and fabrication
  • Mechatronics and electro-mechanical integration
  • Embedded firmware and control systems
  • Hardware-software integration

Our Development Process: The Engineering V-Model

Systematic development ensuring design validation at every stage.

1

Requirements

Define product requirements and constraints

2

System Architecture

High-level system design and subsystem definition

3

Detailed Design

Component-level engineering and specification

4

DFMA Optimization

Design for Manufacture & Assembly

↓ Implementation & Validation ↓

5

Component Testing

Validate individual components and subsystems

6

Integration Testing

Verify system-level functionality

7

Production Validation

Confirm manufacturability and consistency

8

Launch Support

Ensure smooth transition to production

Core Engineering Capabilities

Mechanical Systems

Design, analysis, and optimization of mechanical components and assemblies.

  • Structural analysis and FEA
  • Tolerance stack-up and GD&T
  • Materials selection and specification
  • Mechanism design and kinematics
  • Thermal management

Electrical Systems

Power distribution, control systems, and electrical architecture.

  • Electrical architecture design
  • Power supply and distribution
  • PCB design and layout
  • Wiring harness design
  • EMC and regulatory compliance

Embedded Software

Firmware, control algorithms, and real-time systems.

  • Embedded firmware development
  • Control system algorithms
  • Real-time operating systems
  • Communication protocols
  • Hardware-software integration

Manufacturing Process Expertise

We design with manufacturing in mind — because design is only good if it can be built.

CNC Machining

Precision parts, tooling, jigs, and fixtures. We understand tolerances, surface finishes, toolpath optimization, and cost drivers.

3-axis / 5-axis milling Turning & Swiss machining EDM & wire cutting

Injection Moulding

From part design through tooling strategy and process parameters. We optimize for mouldability, cost, and production efficiency.

Mould flow analysis Tool design collaboration Process validation

Sheet Metal & Fabrication

Laser cutting, bending, welding, and finishing. Design for manufacturability and cost-effective production.

Flat pattern development Bend allowance optimization Weldment design

Assembly & Integration

Design for Assembly (DFA), assembly process design, and work instruction development.

DFA optimization Assembly sequencing Poka-yoke design

Design for Manufacture & Assembly (DFMA)

Optimizing designs to reduce cost, improve quality, and accelerate production readiness.

Cost Reduction

Simplify parts, reduce part count, optimize material usage, and select cost-effective manufacturing processes.

Quality Improvement

Design out variation, improve tolerances, reduce assembly complexity, and eliminate potential defect modes.

Speed to Market

Reduce tooling complexity, shorten lead times, and accelerate production ramp-up through smart design decisions.

Need engineering experience embedded in your product development?

Let's discuss your design challenges and how Open Enterprise can deliver working solutions.

Start a Conversation